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Rubber Calender Machine
980RPM 132KW 4 Roll Rubber Calender Machine Rubber Mixing Mill
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xProduct Details
| Warranty Of Core Components | 1 Years | Core Components | PLC, Engine, Bearing, Gearbox, Motor, Bearbox |
|---|---|---|---|
| Cooling Mode | Water Cooling | Voltage | Customized, Customized |
| Year | 2023 | Power (kW) | 160kw |
| Machine Type | Rubber Mixing Mill Machine | Model Type | XY-4R550x1600 |
| Bush Type | Bearing | Gearbox | Hard Gear Reducer |
| Lubrication | Automatic Grease | Roller Hardness | Chilled Cast Iron Hardness HS 72 |
| Highlight | 980RPM Rubber Calender Machine,132KW 4 Roll Rubber Calender Machine,132KW Rubber Mixing Mill |
||
Product Description
Four Roller Rubber Calender Machine For Rubber Conveyor Belt Production Line
Three Roller Rubber Calender Machine For Rubber Conveyor Belt Production Line
Reducer&Electrical Components:
1. Motor&Electrical Components equiped with "SIEMENS" "MITSUBSHI" "CHINT",etc.
2.Famous brand PLC auto control,Safe, Seliable,Stable.
3. energy conservation,we have patent for this.
Equipment application and operation requirements
1.1 Main application: This machine is mainly used for curtain, canvas and other fabrics double sides continuous rubberizing.
1.2 Operation requirements A. running environment: altitude＜1000m,
temperature: 5℃-40℃, max. relative humility 95%
B. Power supply: AC415V/50Hz, 3-phase
C. Cooling water pressure: 0.2-0.4Mpa
Cooling water temperature: ﹤25℃±3℃
2 Main technical parameters
Roll diameter 550mm
Roll working length 1600mm
Middle roll linear speed 4-32m/min
Speed ratio of rolls 1:1.5:1.5:1
Max. nip range 10mm
Calendered product thickness 0.3-6mm
Max. calendered product width 1400mm
Main motor
Power 132/160kw
Speed 980RPM
Nip adjusting type motorized adjusting
Cooling water pressure 0.2-0.4Mpa
Overall dimensions(L*W*H) 6270*2960*4100mm
Approx. weight 22000kg
3 Supply range
Machine body (bedplate &frame) 1set
Roll &bearing 4sets
Nip adjusting device 3sets
Stock guide device 1set
Lubricating system 1set
Transmission system 1set
Roll temperature adjusting pipeline system 1set
Foundation bolts 1set
Electrical control system 1set
4 Following items prepared by end user
A. All wire cables outside operation box and electrical control cabinet.
B. All pipelines outside rotary joints.
5 Fabrication and technical standards
5.1 Frame: high strength cast iron through annealing treatment and completely processing via precision machining, with strong rigidity and good anti-vibration ability.
5.2 Bedplate: welded bedplate through annealing and processing, with a high rigidity and no deformation.
5.3 Roll and bearing
(1)Roll structure: hollow smooth roll, drilled rolls are optional.
(2)Material and fabrications: made of Ni, Cr and Mo alloy through centrifugal casting
(3)Hardness: HRC60-67
(4)Depth of hardening layer: 5-23mm
(5)Main bearing: anti-friction roller bearing
(6)Bearing support: casting parts through annealing process, with lubrication oil hole reserved.
(7)Roll temperature adjusting system adopts with high quality rotary joints and stainless steel hose.
5.4 Nip adjusting device
Nip adjusting is used for roll 1#, 2# and 4#, both single side adjusting and
double-side multiple adjusting are available.
5.5 Stock guide
Clearance adjusting is adopted with manual type.
5.6 Speed reducer
(1)Type: one motor input and single output shaft
(2)Lubrication: oil bath type
(3)Input coupling: flexible coupling
5.7 Rod pin couplin
Rod pin coupling is adopted to connect speed reducer output shaft and roll, which makes a reliable and smooth running while working, as well as an easy maintenance.
5.8 Lubrication system
(1)Bearing: there is an oil tank for this system, on which set with flow capacity adjusting, oil temperature gauge, cooler, filter and etc.
(2)Thin oil lubrication pipelines
5.9 Electrical control system
Complete and perfect control system meets with calender working requirements, this system is featuring of simple operation and reliable running.
QINGDAO SHENGHUALONG RUBBER MACHINERY was established in 1967,have employee more than five hundreds,
manufacturing for rubber machine and laminating machine.
As a rubber machinery manufacturer ,Hangsen has land for more than 50000 square meters, with a total assets of more than USD 100million, more than 500 employees, and 60 mechanical engineers,
The company is one of the largest private enterprises engaging in professional produce rubber machine .
We 8 meters gantry type milling machine,
TK6913B CNC boring and milling machine
TPX6213 floor boring
TPX6113 milling and boring machine
Vertical machining center
CY-K630 CNC lathe
2.5 Meters vertical lathe and other large advanced processing equipment
We mainly produce following machinery.
Radial tire equipment
XK-660 Rubber open mixing mill
42 to 65.5 inch double mold vulcanizing machine
75-105 inch single mold vulcanizing machine
Internal mixer series, Rubber mixing mill series, Extrusion and filter series
Tyre tube, flap, inner tube plate vulcanizing machine
Waste tire recycling line
Rubber reclaim sheet line and so on,
We can also design and manufacture for various non-standard rubber machinery and equipment according to the customers requirement.
Our company always follows the market concept of “Market demand first , Customer first.
Till now,We have exported to more than 40 countries,enjoy a good reputation in the world market.
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