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55KW XKJ450 Rubber Refining Machine Rubber Sheet Manufacturing Machine
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xProduct Details
| Type | RECLAIM | Machinery Test Report | Provided |
|---|---|---|---|
| Core Components | PLC, Bearing, Gearbox, Motor | Tire Machine Type | Other Tire Machine |
| Voltage | Customized, Customized | Key Selling Points | Long Service Time |
| Applicable Industries | Rubber Plastic Industry | Showroom Location | Turkey, Brazil, Indonesia, India, Mexico, Russia, Uzbekistan |
| Machine Type | Reclaimed Rubber Production Line | Model Type | Customized Type |
| Melting Temperture | 320℃ | Marketing Type | Hot Product 2023 |
| Highlight | XKJ450 Rubber Refining Machine,55KW Rubber Refining Machine,XKJ450 Rubber Sheet Manufacturing Machine |
||
Product Description
Factory Supply Rubber Refining Machine For Reclaimed Rubber Sheet Production Line
1.Devulcanizer
Devulcanizer is equipped with mixing blade of horizontal pressure vessel, the mixing blade is according to clockwise
and anti-clockwise rotation, mixing is uniformity, heat is consistent.
1. Devulcanizer on and off is hydraulic system.
2. Desulfurization formula:
3. rubber powder:85%
4. activator:0.6%
5. coal tar:13%
6. black rosin:1.4%
2. Desulfurization formula:
3. rubber powder:85%
4. activator:0.6%
5. coal tar:13%
6. black rosin:1.4%
|
Model & Specifications
|
DTG-1800×3300A
|
|
Interior Diameter of Container(mm)
|
1800
|
|
Working Length of Container(mm)
|
3300
|
|
Working Pressure 0f Container (Mpa)
|
4
|
|
Working Temperature (Cº)
|
250
|
|
Heating Medium
|
Steam-gas
|
|
Major Pressurized Material
|
16MnR
|
|
Container Classification
|
Q345R
|
|
Rotating Speed of Mixing Shaft(r/min)
|
10
|
|
Main Motor Power(KW)
|
55
|
|
Heating Method
|
Electrical Heating
|
|
Total Cubage (m³)
|
10
|
|
Overall Dimension(mm)
|
7150*2950*2150
|
|
Weight(Kg)
|
16000
|
2.Rubber Refining Machine
Rubber Refiner is rolling after desulfurization rubber powder, change the physical form, and remove hard impurities
contained in the reclaimed rubber. Before and after the roll surface is smooth, like a waist drum. Refining machine during operation, It can be hard rubber impurities from the roller center to both ends. Impurities
gathered at the edge of the roller, Then use knife remove to impurities on the edge of roller. Roll adopts the vanadium titanium alloy chilled cast iron, the surface is hard wearresisting, inner cavity machining,
the roll surface temperature uniformity. The machine is equipped with an emergency brake, When emergency occurs, pull the pull rod, the machine immediately brake,
safe and reliable. Driving system consists of NGW hardened tooth surface reducer, compact structure, low noise, high efficiency,
longservice life.
Brief desctription: 1. rollers,chilled cast iron 2. Water cooling system 3. hardened reducer ,bearing bush 4. welded or casting base 5. HS of rollers:68-72
Features:
1. Rollers: the roller adopts chilled cast iron alloy (LTG-H) with 68-72 HS ,after quenching and precision processing with long service life,
so the surface is hard and wearable;it is harder than others the commom is 72HS.
2. Emergency Stop Device:The machine is also equipped with emergency stop buttons or emergency pull rod. When an emergency happens,
just press the emergency button or pull the pull rod,the machine will stop immediately. It is safe and reliable;
3.Motors: We always use OMRON,SIMENS ect brand electric parts or you can choice the ordinary brand.all the motor is high quality and effiency,save energy,low noise,small vibration.
4. Overload: This open mixing mill has overload protection devices, Machine will be stopped automatically, if overloaded;
5. Gear Box:The transmission system adopts hardened reducer,which has a compact structure with higher transmission efficiency,lower noise
and longer service life(ZQ reducer and planetary reducer is optional);
6. Bearing Bush:Double Row Spherical Roller Bearing can save energy by 20-30%(Nylon Bushing and Brass Bush is optional);
7. Structure:The base and frame are welded and treated by annealing for stress relieving;
8. Sealing Device:The seal structure with special design can eliminate the leaking phenomenon of lubricating oil;
9.Cooling system:circulation of steam and tap water can be through rollers to control the temperature
10.Safe Electrical Parts: All electrical connections are safe:short circuit is not possible by any means.
|
Type Technical parameter |
XKJ-450 |
| Front roll diameter(mm) | 450(Waist-drum) |
| Rear roll diameter(mm) | 510(Waist-drum) |
| Working length of rolls(mm) | 1000 |
| rear roll surface speed(m/min) | 56 |
| Friction ratio | 1:1.29 |
| Max. nip(mm) | 10 |
| Motor power(KW) | 55 |
| Overall dimension: L×W×H |
4900×2100×1400
|
|
Type Technical parameter |
XKJ-480 |
| Front roll diameter(mm) | 480(Waist-drum) |
| Rear roll diameter(mm) | 612(Waist-drum) |
| Working length of rolls(mm) | 1200 |
| rear roll surface speed(m/min) | 67 |
| Friction ratio | 1:1.27 |
| Max. nip(mm) | 15 |
| Motor power(KW) | 110 |
| Overall dimension: L×W×H |
6350×2800×2000
|
Electric consumption
| NO. | NAME | TYPE | Motor power (kw) |
| 1 | Devulcanizer | DTG-1400×3400A | 55 |
| 2 | Rubber refining machine | XKJ-450(2 sets) | 110 |
| 3 | Rubber Refining Machine | XKJ-480 | 110 |
| 4 | Rubber Refining Machine | XKJ-480A( 2 sets) | 150 |
| 5 | Converyer belt | 4 | 4.4kw |
| 6 | Cooling machine | 1 | 7.5kw |
| 7 | Outer film machine | 2 | 4.4 |
| Total power :441.3kw | |||
Till now,SHENGHUALONG RUBBER has exported to more than 40 countries,enjoy a good reputation in the world market.
QI: Why choose us?
l.More than 40 years history of SHENGHUALONG factory.
6-8 years foreign sales experience staff, more efficiency and professional. Engineers oversea service more than 30 countries.
2.ISO: 9001, CE, BV certification approval.
3.Service timely, promise to give solution within 12 hours, guarantee customer trouble free.
4.Short delivery date, no delay. Accept urgent order for prompt shipment.
Q2: What about delivery date?
It will be according to the quantity of machines. Normally machines will be shipment within 20-30 days after get deposit, no delay.
Accept urgent order for prompt shipment.
Q3: What's the warranty statement?
We warrants all the products manufactured by us to free from defects in material and workmanship. Under normal use of a period of 12 months or 36 months after the date of the original purchase.
And we have after warranty service: video technical support, online support, spare parts will be offered to you.
Q4: What about oversea service ?
We will arrange oversea setting up and training works if customer need. Customer should pay for accommodation, tickets and salary.
Qingdao SHENGHUALONG Rubber Machinery Co.,Ltd
We are manufacturer for rubber machine, which have more than forty years' experience.
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